Keyence IL Series User Manual

IL SeriesUser’s ManualRead this manual before using in order to achieve maximum performance.After reading, keep this manual in a safe place so that yo

8IL-ETable of ContentsIntroductionSafety Precautions... 1General Prec

4-4 Calibration Function4-464Setting Various FunctionsIL-E[SEt1] 3Insert workpiece A for which the measured value is known, and using the S / T butto

4-4 Calibration Function4-47IL-E4Setting Various FunctionsWhen using the calculation functionGo to Step 2 of "When calibration function is disab

4-4 Calibration Function4-484Setting Various FunctionsIL-EWhen there is a difference between the calculated value (CALC value) and the actual dimensi

4-4 Calibration Function4-49IL-E4Setting Various Functions4Insert workpiece A for which the measured value is known, and using the S / T buttons, se

4-4 Calibration Function4-504Setting Various FunctionsIL-EWhen there is a difference between the calculated value (CALC value) and the actual dimensi

4-4 Calibration Function4-51IL-E4Setting Various FunctionsMain screen1Press [MODE] button and X button for approx. 2 seconds on the main screen at th

4-4 Calibration Function4-524Setting Various FunctionsIL-E[SET] button5Press the [SET] button. (SET1 confirmation operation)After [SEt1] blinks sever

4-4 Calibration Function4-53IL-E4Setting Various Functions[SEt3]8Insert workpiece B for which the measured value is known, and using the S / T button

4-4 Calibration Function4-544Setting Various FunctionsIL-EMEMO

5-15IL-ESpecificationsThis chapter describes the specifications, circuit diagrams, and dimensions of the IL Series.5-1 Specifications ...

9IL-E3-3 Initial Reset (Initialize)... 3-8Operation for Changing the Model of Connecte

5-2IL-E5Specifications5-1 Specifications*1 The classification is implemented based on IEC60825-1 following the requirement of Laser Notice No.50 of FD

5-1 Specifications5-3IL-E5Specifications*1 The classification is implemented based on IEC60825-1 following the requirement of Laser Notice No.50 of F

5-1 Specifications5-45SpecificationsIL-E*1 ± 5 V, 1 to 5 V, 0 to 5 V, or 4 - 20 mA should be selected.*2 The four external input wires are assigned w

5-55SpecificationsIL-E5-2 Circuit DiagramWhen NPN output is selectedWhen PNP output is selectedOutput Circuit DiagramMain circuitOvercurrent protectio

5-2 Circuit Diagram5-65SpecificationsIL-EWhen NPN output is selectedWhen PNP output is selectedPointDo not short-circuit the shield (analog output GN

5-75SpecificationsIL-E5-3 Dimensions Amplifierz IL-1000/IL-1050*1 Cable specification :IL-1000 12 cores, Nominal cross-section area brown/blue: 0.20

5-3 Dimensions5-85SpecificationsIL-E Sensor Headz IL-S025/IL-030Mounting bracketø4.8 Cable length 1602-ø3.5 (Mounting hole)Edge M8 connectorReferenc

5-3 Dimensions5-9IL-E5Specificationsz IL-S065/IL-065/IL-100Mounting bracket(Min. 5)Light receiving centerLight emission centerReference plane for det

5-3 Dimensions5-105SpecificationsIL-Ez IL-300/IL-600Mounting bracketReference plane of detecting distanceTransmitting pointReceiving pointø4.8Mountin

5-3 Dimensions5-11IL-E5Specificationsz IL-2000When using the straight connectorWhen using the L-shaped connectorReceiving pointM8 ConnectorMounting h

10IL-E15. Display Digit ... 4-3916. Power Saving Function ...

5-3 Dimensions5-125SpecificationsIL-EMounting bracket (OP-87606)2555155028205.5（10）447°7°7°7°11010043107510077（87）（10）5.550SUS304t = 3.0SUS304t = 3.0

5-3 Dimensions5-13IL-E5Specificationsz IL-S025z IL-030z IL-S065Mutual-interference4.5 mm20 mm11.2 mm15 mm12.7 mm30 mm2 mm2.5 mm4.5 mm20 mm5.5 mm15 mm

5-3 Dimensions5-145SpecificationsIL-Ez IL-065/IL-100z IL-300z IL-6005 mm4.5 mm55 mm10 mm20 mm40 mm130 mm8 mm160 mm25 mm35 mm95 mm450 mm15 mm15 mm200

5-3 Dimensions5-15IL-E5Specificationsz IL-2000This drawing shows the interference area when the optical axis is perpendicular to the target surface.T

5-3 Dimensions5-165SpecificationsIL-Ez IL-S025z IL-030z IL-S065/IL-065z IL-100Spot Diameter25mm254190IL-030(500µm)(1650µm)(550µm)(1750µm)(600µm)(1850

5-3 Dimensions5-17IL-E5Specificationsz IL-300z IL-600z IL-2000The optical axis may vary by approximately ±1.5° (IL-S025/IL-S065/IL-2000), or ±2.0° (I

5-18IL-E5Specifications5-4 Response Time Response timeResponse time means the following time range: from sensor recognition for the target object cha

A-1IL-EAppendix 1 Troubleshooting ... A-22 Display Screen and Output ...

A-2IL-EAppendix 1 TroubleshootingThis section describes corrective actions when errors occur.Frequently Asked QuestionsProblem Check points Corrective

A-3IL-EAppendixThe values are incorrect.Is the object tilted or located in an incorrect position?Adjust the object to correctly fall within the meas

1-11IL-EBefore Use1 This chapter describes the overview of the IL Series and the nameand function of each part.1-1 Checking the Package Contents...

A-4AppendixIL-EWhen an error occurs, an error message appears on the sensor amplifier.Error Displays and Corrective ActionsReference• If an error oc

A-5IL-EAppendixWhen the judgment value (P.V.) is "-----" the judgment output becomes all OFF (When Normally Open is set), and the analog v

A-6AppendixIL-EThe internal measurement value (R.V.) is displayed as [-ffff].The internal measurement value (R.V.) falls below the lower limit (-99.

A-7IL-EAppendixThe calculation mode was changed or the mutual-interference prevention function was changed with the main unit while the setting scre

A-8IL-EAppendix 2 Display Screen and OutputNormally, the judgment value (P.V.) is displayed on the main display (upper level).This section describes t

A-9AppendixIL-E 3Factory Setting (Default Value) ListThis section describes the factory settings (default values).If the initial reset is performed, t

A-10IL-EAppendix 4 IndexAAddition Mode ...4- 43Analog Output Circuit ...5-5Analog Output Scal

A-11IL-EAppendixPPeak hold ... 4-17Peak-to-peak hold ... 4-19Power Saving Function

Revision HistoryPrint date Revision no. DescriptionMarch, 2010April, 2010May, 2010June, 2010July, 2010December, 2010April, 2011August, 2012September,

WARRANTIES AND DISCLAIMERS(1) KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of one (1) year from the d

1-21Before UseIL-E1-1 Checking the Package ContentsThe following equipment and accessories are included in the package. Before using theunit, make sur

Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved.235018E 1092-2 236GB Printed in Japan

1-1 Checking the Package Contents1-31Before UseIL-EFor sensor amplifierSensor HeadSensor head x 1Mounting bracket x 1Insulating sheet x 1Flat nut x

1-1 Checking the Package Contents1-41Before UseIL-EFor sensor headSensor head connection cable(M8 straight connector) x 1Sensor headcable connector x

1-51Before UseIL-E1-2 Part Names and FunctionsDIN rail mount type (IL-1000/IL-1050)*1 When shipped from the factory, a protective cover is installed o

1-2 Part Names and Functions1-61Before UseIL-EAmplifier control unit DIN rail mount type (IL-1000/IL-1050) Panel mount type (IL-1500/IL-1550)(11)

1-2 Part Names and Functions1-71Before UseIL-E(5) Bank indicatorDisplays a bank in use."3-6 Bank Function (Registering Multiple Tolerance Settin

IntroductionThis manual describes the basic operations and information for the IL Series.Read this manual carefully to ensure performance and function

1-2 Part Names and Functions1-81Before UseIL-EIL-S025/IL-030/IL-S065/IL-065/IL-100/IL-300/IL-600/IL-2000Sensor Head UnitItem Description(1) Laser rec

2-12IL-EInstallation and Connection2 This chapter describes precautions when installing and connecting the IL Series.2-1 Mounting and Wiring the Senso

2-2IL-E2Installation and Connection2-1Mounting and Wiring the Sensor AmplifierDIN rail mount type, main unit (IL-1000)1Align the claw at the bottom of

2-1 Mounting and Wiring the Sensor Amplifier2-3IL-E2Installation and Connection1Remove the expansion protective cover from the IL-1000 (main unit).2I

2-1 Mounting and Wiring the Sensor Amplifier2-42Installation and ConnectionIL-EPanel mount type, main unit (IL-1500)1Make a hole on the panel as show

2-1 Mounting and Wiring the Sensor Amplifier2-5IL-E2Installation and ConnectionPanel mount type, expansion unit (IL-1550)Up to 7 expansion units can

2-1 Mounting and Wiring the Sensor Amplifier2-62Installation and ConnectionIL-EConnecting power/Input-output cable (only for panel mount type)Connect

2-1 Mounting and Wiring the Sensor Amplifier2-7IL-E2Installation and ConnectionPower/Input-output cable"Output Circuit Diagram" (page 5-5)*

2-8IL-E2Installation and Connection2-2Connecting and Mounting the Sensor HeadAttach the sensor head using the dedicated mounting bracket.When the dedi

2-2 Connecting and Mounting the Sensor Head2-9IL-E2Installation and ConnectionConnecting the sensor head and amplifier1Attach the sensor head connect

1IL-ESafety Precautions• At startup and during operation, be sure to monitor the functions and performance of this product and confirm normal operatio

2-2 Connecting and Mounting the Sensor Head2-102Installation and ConnectionIL-E3Attach the lock cover to the connector to secure the cable.PointWhen

2-2 Connecting and Mounting the Sensor Head2-11IL-E2Installation and ConnectionAttaching the sensor head cable connector (OP-84338: optional accessor

2-2 Connecting and Mounting the Sensor Head2-122Installation and ConnectionIL-EMEMO

3-13IL-EBasic Operations3 This chapter describes basic operations and settings for the IL Series.3-1Operation When the Power is Turned on for the Firs

3-2IL-E3Basic Operations3-1Operation When the Power is Turned on for the First TimeWhen the amplifier is turned on for the first time after the sensor

3-33Basic OperationsIL-E3-2 Operations on the Main ScreensThis section describes R.V. (Internal Measurement Value) displayed on the sub display (lower

3-2 Operations on the Main Screens3-43Basic OperationsIL-EThe sub display can be switched with the arrow button W/X.According to the type of displaye

3-2 Operations on the Main Screens3-5IL-E3Basic Operations(1) R.V. display screenThe internal measurement value (R.V.) is displayed. The displayed va

3-2 Operations on the Main Screens3-63Basic OperationsIL-EThis section explains functions operable on the main screen and functions operable after th

3-2 Operations on the Main Screens3-7IL-E3Basic OperationsAvailable Functions from the Main ScreenMain screenPress [MODE] button for approx. 2 second

2IL-E* The classification is implemented based on IEC60825-1 following the requirement of Laser Notice No.50 of FDA (CDRH).Safety measures for the l

3-8IL-E3Basic Operations3-3 Initial Reset (Initialize)When initial reset is performed, all settings, excluding the calibration function, are initializ

3-3 Initial Reset (Initialize)3-9IL-E3Basic OperationsIf the model of the connected head has been changed, the zero shift function and calibration fu

3-10IL-E3Basic Operations3-4Setting the Tolerance Setting ValueThe tolerance setting value consists of the upper limit value (HIGH side setting value)

3-4 Setting the Tolerance Setting Value3-11IL-E3Basic OperationsThis is the method to directly enter the tolerance setting value (HIGH side setting v

3-4 Setting the Tolerance Setting Value3-123Basic OperationsIL-E4Press S / T button to set the LOW side setting value.IL-S025/IL-030/IL-S065/IL-065/I

3-4 Setting the Tolerance Setting Value3-13IL-E3Basic Operations3Press S / T button to set the tolerance setting width.4Press the [SET] button to com

3-4 Setting the Tolerance Setting Value3-143Basic OperationsIL-E2 point tuningWith this method, the median value of the good target and defective tar

3-4 Setting the Tolerance Setting Value3-15IL-E3Basic Operations5Measure the good target again and press the [SET] button. (LOW side 1st point confir

3-4 Setting the Tolerance Setting Value3-163Basic OperationsIL-E2 point tuningWhen there is a standard step, 2 times the value of the step will be se

3-4 Setting the Tolerance Setting Value3-17IL-E3Basic Operations1 point tuningWhen there is a measurement object (herein masterwork) that can be unde

3IL-ELaser warning labelsThe following diagrams show the type and position of laser warning labels on to the IL Series.IL-S025/IL-S065/IL-065/IL-100

3-18IL-E3Basic Operations3-5Zero Shift Function (Shifting the Internal Measurement Value (R.V.))The internal measurement value (R.V.) is shifted (offs

3-5 Zero Shift Function (Shifting the Internal Measurement Value (R.V.))3-19IL-E3Basic OperationsWhen the following operation is performed on the mai

3-20IL-E3Basic Operations3-6Bank Function (Registering Multiple Tolerance Setting Values)Using the bank function, you can register up to four patterns

3-213Basic OperationsIL-E3-7 Key Lock FunctionThe key lock function prevents unwanted button operations during measurement.When the key lock function

3-7 Key Lock Function3-223Basic OperationsIL-EMEMO

4-14IL-ESetting Various Functions4 This chapter describes the various functions of the IL Series.4-1 Setting Operations ...

4-2IL-E4Setting Various Functions4-1 Setting OperationsThis section explains functions operable on the main screen and functions operable after the di

4-1 Setting Operations4-3IL-E4Setting Various FunctionsFunctions Available after the Display Changes to Each Setting ScreenMain screenPress [MODE] bu

4-4IL-E4Setting Various Functions4-2Basic Settings and Advanced SettingsThe following items can be set.List of Setting ItemsType Setting items Descrip

4-2 Basic Settings and Advanced Settings4-5IL-E4Setting Various FunctionsType Setting items DescriptionReference page11. External inputSelect functio

4IL-E IEC warning/explanatory label (CLASS 2)The IEC warning/explanatory labels are only affixed to Class 2 laser products.Use the suitable IEC war

4-2 Basic Settings and Advanced Settings4-64Setting Various FunctionsIL-EThis section describes operations and the setting screen to modify the basic

4-2 Basic Settings and Advanced Settings4-7IL-E4Setting Various Functions5*LASERBANK0123HILOR.V.ANALOGHI SHIFTZERO SHIFTTIMINGLO*.FGOHOLD CALCCHE

4-2 Basic Settings and Advanced Settings4-84Setting Various FunctionsIL-ESet whether the display value increases or decreases when the object approac

4-2 Basic Settings and Advanced Settings4-9IL-E4Setting Various FunctionsThe averaging rate, the step count filter, and the high-pass filter data acq

4-2 Basic Settings and Advanced Settings4-104Setting Various FunctionsIL-E Step count filterAcknowledge the steps above the specified height (LOW se

4-2 Basic Settings and Advanced Settings4-11IL-E4Setting Various Functions High-pass filterThe average value is moved and averaged. If the measured

4-2 Basic Settings and Advanced Settings4-124Setting Various FunctionsIL-EPoint• When the mutual-interference prevention function is enabled, the ave

4-2 Basic Settings and Advanced Settings4-13IL-E4Setting Various FunctionsThe IL series cannot complete a measurement if it is outside the measuremen

4-2 Basic Settings and Advanced Settings4-144Setting Various FunctionsIL-EAccording to the judgment value (P.V.), set the output state (N.O./N.C.) of

4-2 Basic Settings and Advanced Settings4-15IL-E4Setting Various FunctionsThe holding method is set for the judgment value (P.V.).Functions other tha

5IL-EInfluence of dirtMeasurement errors may occur due to dust, water, oil, etc.• Blow away dirt on the transmitter and the receiver with clean air.

4-2 Basic Settings and Advanced Settings4-164Setting Various FunctionsIL-ESample holdWhen the timing input is turned ON, the judgment value (P.V.) is

4-2 Basic Settings and Advanced Settings4-17IL-E4Setting Various FunctionsPeak holdThe maximum value of the specified period (sampling period) is hel

4-2 Basic Settings and Advanced Settings4-184Setting Various FunctionsIL-EBottom holdThe minimum value of the specified period (sampling period) is h

4-2 Basic Settings and Advanced Settings4-19IL-E4Setting Various Functions*1 "11. External Input" (page 4-30)*2 The main unit (IL-1000/IL-1

4-2 Basic Settings and Advanced Settings4-204Setting Various FunctionsIL-E When "Edge" is set for "7. Timing Input" (page 4-23)T

4-2 Basic Settings and Advanced Settings4-21IL-E4Setting Various FunctionsAuto peak holdWhen the internal measurement value (R.V.) goes beyond the sp

4-2 Basic Settings and Advanced Settings4-224Setting Various FunctionsIL-EAuto bottom holdWhen the internal measurement value (R.V.) falls below the

4-2 Basic Settings and Advanced Settings4-23IL-E4Setting Various FunctionsIL-2000The external input (timing input) operation used for "6. Hold F

4-2 Basic Settings and Advanced Settings4-244Setting Various FunctionsIL-ETiming chart Delay timer offThe delay timer is not used. ON-delay timerTi

4-2 Basic Settings and Advanced Settings4-25IL-E4Setting Various Functions OFF-delay timerTime required to change the GO judgment output operation f

6IL-ECSA CertificateIL series complies with the following CSA and UL standards and has been certified by CSA (Class 2252 05 / Class 2252 85).• Appli

4-2 Basic Settings and Advanced Settings4-264Setting Various FunctionsIL-EThe hysteresis for the tolerance setting value is set.If the judgment value

4-2 Basic Settings and Advanced Settings4-27IL-E4Setting Various FunctionsThe analog output scaling for the judgment value (P.V.) is set.If the analo

4-2 Basic Settings and Advanced Settings4-284Setting Various FunctionsIL-EUpper limit setting screen and lower limit setting screenWhen set to the de

4-2 Basic Settings and Advanced Settings4-29IL-E4Setting Various Functions Setting range for analog output scalingIf free range or bank is selected

4-2 Basic Settings and Advanced Settings4-304Setting Various FunctionsIL-EYou can select functions to be assigned to four external inputs (External i

4-2 Basic Settings and Advanced Settings4-31IL-E4Setting Various FunctionsZero shift inputWhen the zero shift input is set to ON, the internal measur

4-2 Basic Settings and Advanced Settings4-324Setting Various FunctionsIL-ETiming InputWhen the timing input is turned ON while using the hold functio

4-2 Basic Settings and Advanced Settings4-33IL-E4Setting Various Functionsz When Peak hold, Bottom hold or Peak-to-peak hold is set"7. Timing In

4-2 Basic Settings and Advanced Settings4-344Setting Various FunctionsIL-EBank A input/Bank B input By combining ON/OFF setting of bank A input and

4-2 Basic Settings and Advanced Settings4-35IL-E4Setting Various FunctionsLaser emission stop inputThe laser emission remains interrupted while the l

7IL-E

4-2 Basic Settings and Advanced Settings4-364Setting Various FunctionsIL-ESwitching the bank with button operationsPress the S/T button while holding

4-2 Basic Settings and Advanced Settings4-37IL-E4Setting Various FunctionsSwitching the bank by the external inputWhen the Bank A input and Bank B in

4-2 Basic Settings and Advanced Settings4-384Setting Various FunctionsIL-EWhen the zero shift is performed with the external input, make the setting

4-2 Basic Settings and Advanced Settings4-39IL-E4Setting Various Functions* When the mutual-interference prevention function is ON, the expansion uni

4-2 Basic Settings and Advanced Settings4-404Setting Various FunctionsIL-EWhen no buttons are pressed for more than one minute, the power saving func

4-2 Basic Settings and Advanced Settings4-41IL-E4Setting Various FunctionsNear measurement centerIL-S025 : 25 mm ± 0.25 mmIL-030 : 30 mm ± 0.25 mmIL-

4-42IL-E4Setting Various Functions4-3 Calculation FunctionThe internal measurement value (R.V.) for the "main unit" and the "expansion

4-3 Calculation Function4-43IL-E4Setting Various FunctionsIn the addition mode, the added value of the internal measurement value (R.V.) for the &quo

4-3 Calculation Function4-444Setting Various FunctionsIL-ESetting Method (Only Main Unit)Main screen1Press [MODE] button and W button for approx. 2 s

4-454Setting Various FunctionsIL-E4-4 Calibration FunctionWhen there is a difference between the internal measurement value (R.V.) and the actual dime