Keyence IG Series User Manual

CCD IG SeriesUser’s Manual Read this manual before using in order to achieve maximum performance. After reading, keep this manual in a safe place so t

8IG-EDisplay Screen and Output ... A-9Factory Setting (Default Value) List ...

4-2 Basic Settings and Advanced Settings4-424Setting Various FunctionsIG-EzDisplay example of the normal settingThe range with the green LED ON is th

4-2 Basic Settings and Advanced Settings4-43IG-E4Setting Various FunctionsDisplay pattern 41. Measurement mode : Inner diameter/Opening measurement

4-44IG-E4Setting Various Functions4-3Setting the Measurement SensitivityThe measurement sensitivity can be adjusted according to the amount of light r

4-3 Setting the Measurement Sensitivity4-45IG-E4Setting Various FunctionsWhen the filter value is increased, the measurement tends not to be influenc

4-3 Setting the Measurement Sensitivity4-464Setting Various FunctionsIG-ESetting MethodMain screen1Press W button and X button for approx. 2 seconds

4-474Setting Various FunctionsIG-E4-4 Calculation FunctionThe internal measurement value (R.V.) for the "main unit" and the "expansio

4-4 Calculation Function4-484Setting Various FunctionsIG-EIn the addition mode, the added value of the internal measurement value (R.V.) for the"

4-4 Calculation Function4-49IG-E4Setting Various FunctionsIn the subtraction mode, the value obtained by subtracting the internal measurement value(R

4-4 Calculation Function4-504Setting Various FunctionsIG-ENote• When the 2 heads mode is used, the functions of the "main unit" arerestrict

4-4 Calculation Function4-51IG-E4Setting Various FunctionsWhen the calculation function is used, the calculation process is added. Therefore, there

1-11IG-EBefore Use1 This chapter describes the overview of the IG Series and the nameand function of each part.1-1 Overview of the IG Series ...

4-52IG-E4Setting Various Functions4-5 Calibration FunctionWhen there is difference between the internal measurement value (R.V.) and the actualdimensi

4-5 Calibration Function4-53IG-E4Setting Various FunctionsSetting Method 1 (One-point Calibration)Main screen1Press [MODE] button and X button for ap

4-5 Calibration Function4-544Setting Various FunctionsIG-ESetting Method 2 (Two-point Calibration)Main screen1Press [MODE] button and X button for ap

5-15IG-ESpecifications5 This chapter describes the specifications, circuit diagrams, anddimensions of the IG Series.5-1 Specifications...

5-2IG-E5Specifications5-1 Specifications*1 The classification is based on IEC60825-1 standard following the Laser Notice No. 50from FDA (CDRH).*2 When

5-1 Specifications5-3IG-E5Specifications*1 When expansion units are added: 20 mA/ch*2"3. Average number of times (Response time)" (page 4-1

5-4IG-E5Specifications5-2 Circuit DiagramWhen NPN output is selectedWhen PNP output is selectedOutput Circuit DiagramMain circuitOvercurrent protectio

5-2 Circuit Diagram5-5IG-E5SpecificationsWhen NPN output is selectedWhen PNP output is selectedInput Circuit Diagram(Short-circuit current 2 mA or le

5-6IG-E5Specifications5-3 DimensionsIG-1000/IG-1050 unit: mm*1 Cable specification : IG-1000 12 cores, Nominal cross-section area brown/blue: 0.20 mm2

5-3 Dimensions5-7IG-E5SpecificationsIG-1500/IG-1550 unit: mm*1 Cable specification : IG-1500 12 cores, Nominal cross-section area brown/blue: 0.20 mm

1-21Before UseIG-E1-1 Overview of the IG SeriesThis unit receives laser light from the transmitter. The receiver uses a CCD (ChargeCoupled Device) as

5-3 Dimensions5-85SpecificationsIG-EIG-010 unit: mmTransmitterReceiverSensor Head*Transmission spot (reference value)Transmission spot centerφ4.8 C

5-3 Dimensions5-9IG-E5SpecificationsIG-028 unit: mmTransmitterReceiverφ4.8 Cable length 170Edge M8 connector3-φ4.5 (Mounting hole)Transmission spot

5-3 Dimensions5-105SpecificationsIG-EWhen the IG-TB01 (for IG-010) is used unit: mmWhen the IG-TB02 (for IG-028) is used unit: mm1011.4 (Measurement

6-16IG-EIG Configuration Software (IG-H1)6 This chapter describes the configuration method for the IGconfiguration software (IG Configurator: IG-H1).6

6-2IG-E6IG Configuration Software (IG-H1)6-1 Software Licensing ConditionsBefore using [IG-H1 (IG Configurator)] ("this software"), you mu

6-1 Software Licensing Conditions6-3IG-E6IG Configuration Software (IG-H1)• Windows 2000, XP and Vista are registered trademarks of Microsoft Corpora

6-4IG-E6IG Configuration Software (IG-H1)6-2 Before UseTo use the IG Configurator, the following system environment is required.*1 Supports both 32 an

6-2 Before Use6-5IG-E6IG Configuration Software (IG-H1)This section describes how to install the IG Configurator.Preparation for installationCheck th

6-2 Before Use6-66IG Configuration Software (IG-H1)IG-ENotes for Windows VistaUser’s authorityIf you install IG Configurator on the standard folder

6-2 Before Use6-7IG-E6IG Configuration Software (IG-H1)This section describes how to start/exit the IG Configurator.StartIG Configurator starts with

1-1 Overview of the IG Series1-31Before UseIG-EYou can select a suitable measurement mode according to the particular application."1. Measuremen

6-2 Before Use6-86IG Configuration Software (IG-H1)IG-ERS-232CCommunication testPerform the test to check if the communication with the IG is possibl

6-2 Before Use6-9IG-E6IG Configuration Software (IG-H1)When [Read out the configuration data from IG.] is selectedWhen selecting [Read out the confi

6-2 Before Use6-106IG Configuration Software (IG-H1)IG-EWhen [Start monitoring for IG.] is selectedWhen selecting [Start monitoring for IG.], the co

6-2 Before Use6-11IG-E6IG Configuration Software (IG-H1)For connecting the DL-RS1A to a PC, refer to "RS-232C Communication Unit DL-RS1AUser’s M

6-12IG-E6IG Configuration Software (IG-H1)6-3 Part Names and FunctionsMenu barThis bar indicates the menu for operating each function.For the menu det

6-3 Part Names and Functions6-13IG-E6IG Configuration Software (IG-H1)Configuration/Monitor switching tabWhen the tab is switched between the configu

6-14IG-E6IG Configuration Software (IG-H1)6-4 Configuration TabWhen the configuration tab is selected, the sensor amplifier can be set. The following

6-4 Configuration Tab6-15IG-E6IG Configuration Software (IG-H1)Threshold (Tolerance Setting Value)/Target value for shiftReferenceFor details on each

6-4 Configuration Tab6-166IG Configuration Software (IG-H1)IG-ESensitivity tabReferenceFor details on each function, refer to the sections below.&quo

6-4 Configuration Tab6-17IG-E6IG Configuration Software (IG-H1)Advanced settings tab (Pro)ReferenceFor details on each function, refer to the section

1-1 Overview of the IG Series1-41Before UseIG-ECenter position measurement Pitch measurementE. Pin position measurement mode F. Pin interval judgment

6-4 Configuration Tab6-186IG Configuration Software (IG-H1)IG-EItem DescriptionAnalog outputScalingDefault value: Default Upper limitWhen the free ra

6-4 Configuration Tab6-19IG-E6IG Configuration Software (IG-H1)Transfer the configuration data to the IG Series after all settings are complete.Befor

6-20IG-E6IG Configuration Software (IG-H1)6-5 Monitor tabWhen the monitor tab is selected, the measured status of the IG Series is displayed in realti

6-5 Monitor tab6-21IG-E6IG Configuration Software (IG-H1)This displays the receiving status of the light-receiving element (CCD) as a waveform.These

6-5 Monitor tab6-226IG Configuration Software (IG-H1)IG-EData outputWhen the [Data output] button is clicked while updating the waveform is stopped,

6-5 Monitor tab6-23IG-E6IG Configuration Software (IG-H1)The configurations of the sensor amplifier being monitored and the measurement statusare

6-5 Monitor tab6-246IG Configuration Software (IG-H1)IG-EWhen the key lock button is pressed, the [Key lock] dialog box appears. When [Lock] isselec

6-256IG Configuration Software (IG-H1)IG-E6-6 Menu BarThis section describes how to read the configuration file used with the IG Configurator fromthe

6-6 Menu Bar6-266IG Configuration Software (IG-H1)IG-ESystem...From the menu, select [File]o[System].The [System setting] dialog box appears. Whe

6-6 Menu Bar6-27IG-E6IG Configuration Software (IG-H1)Transfer the configuration data to the IGFrom the menu, select [Communication]o[Transfer the

1-1 Overview of the IG Series1-51Before UseIG-EThe IG Series include main units (IG-1000, IG-1500) and expansion units (IG-1050, IG-1550). By conne

6-6 Menu Bar6-286IG Configuration Software (IG-H1)IG-EIG User’s ManualFrom the menu, select [Help]o[IG User’s Manual].The PDF data of the IG User’s

A-1IG-EAppendix 1Troubleshooting ... A-22Display Screen and Output ...

A-2IG-EAppendix 1 TroubleshootingThis section describes corrective actions when errors occur.Frequently Asked QuestionsProblem Check points Corrective

A-3IG-EAppendixThe value fluc-tuates.Is there mutual interfer-ence?• Shield the other transmitter laser light to prevent it from entering the laser re

A-4AppendixIG-EWhen an error occurs, an error message appears on the sensor amplifier.Button opera-tions are ignored.Is the key lock function being

A-5IG-EAppendixTransmitter/Receiver reverse connection error.The transmitter and receiver are reversed.Connect the transmitter and receiver correctly.

A-6AppendixIG-EOvercurrent errorOvercurrent beyond specifica-tion flows through the judg-ment output and edge check output• Wire the unit correctly.

A-7IG-EAppendixWhen the judgment value (P.V.) is "" the judgment output becomes all OFF (WhenNormal Open is set), and the analog outpu

A-8AppendixIG-EThe judgment value (P.V.) is dis-played as "".The hold function is used and the judgment value (P.V.) is held.Check

A-9AppendixIG-E 2 Display Screen and OutputNormally, the judgment value (P.V.) is displayed on the main display (upper level).This section describes t

1-61Before UseIG-E1-2 Checking the Package ContentsThe following equipment and accessories are included in the package. Before using theunit, make

A-10IG-EAppendix 3Factory Setting (Default Value) ListThis section describes the factory settings (default values).If the initial reset is performed,

A-11AppendixIG-E 4 IndexSymbol2 heads Mode ... 4-49AAddition Mode ... 4-48Analog Out

A-12AppendixIG-ELLaser emission stop input ...4-38List of Setting Items ...4-4MMain Display (Upper Level) ..

WARRANTIES AND DISCLAIMERS(1) KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of one (1) year from the d

Copyright (c) 2010 KEYENCE CORPORATION. All rights reserved.236003E 1061-3 96083E Printed in Japan

1-2 Checking the Package Contents1-71Before UseIG-ESensor HeadIG-010 (Measurement range: 10 mm)Transmitter x 1 Receiver x 1 Sensor head connection ca

1-2 Checking the Package Contents1-81Before UseIG-EFor Sensor amplifierFor Sensor headOthersTo use the IG configuration software (IG Configurator), &

1-91Before UseIG-E1-3 Part Names and FunctionsDIN rail mount type (IG-1000/IG-1050)*1 When shipped from the factory, the protective cover for expansio

IntroductionThis manual describes the basic operations and information of the IG Series.Read this manual carefully to ensure performance and function

1-3 Part Names and Functions1-101Before UseIG-EAmplifier control unitDIN rail mount type (IG-1000/IG-1050)Panel mount type (IG-1500/IG-1550)(11) (1

1-3 Part Names and Functions1-111Before UseIG-E(6) Zero shift buttonPress this button to match the internal measurement value (R.V.) to the shift tar

1-3 Part Names and Functions1-121Before UseIG-EIG-028/IG-010Sensor Head UnitItem Description(1)(4)Optical axis alignment indicatorLights up when the

2-12IG-EInstallation and Connection2 This chapter describes precautions when installing and connectingthe IG Series.2-1 Mounting and Wiring the Senso

2-2IG-E2Installation and Connection2-1Mounting and Wiring the Sensor AmplifierDIN rail mount type, main unit (IG-1000)1Align the claw at the bottom of

2-1 Mounting and Wiring the Sensor Amplifier2-3IG-E2Installation and Connection1Remove the expansion protective cover from the IG-1000 (main unit).2I

2-1 Mounting and Wiring the Sensor Amplifier2-42Installation and ConnectionIG-EPanel mount type, main unit (IG-1500)1Make a hole on the panel to atta

2-1 Mounting and Wiring the Sensor Amplifier2-5IG-E2Installation and ConnectionPanel mount type, expansion unit (IG-1550)Several expansion units can

2-1 Mounting and Wiring the Sensor Amplifier2-62Installation and ConnectionIG-EConnecting power/Input-output cable (only for panel mount type)Connect

2-1 Mounting and Wiring the Sensor Amplifier2-7IG-E2Installation and ConnectionPower/Input-output cable"Output Circuit Diagram" (page 5-4)*

1IG-ESafety Information for IG series• At startup and during operation, be sure to monitor the functions and performance of thisproduct and confirm no

2-8IG-E2Installation and Connection2-2Connecting and Mounting the Sensor HeadNotes for mountingIf the mounting distance between the transmitter and re

2-2 Connecting and Mounting the Sensor Head2-9IG-E2Installation and ConnectionMounting distance and insertion position of a targetMeasurement accura

2-2 Connecting and Mounting the Sensor Head2-102Installation and ConnectionIG-EMounting from the sideMounting from the sensor sideFix using the comm

2-2 Connecting and Mounting the Sensor Head2-11IG-E2Installation and ConnectionMounting from the bottomFix using the commercially available screws.IG

2-2 Connecting and Mounting the Sensor Head2-122Installation and ConnectionIG-EConnecting the sensor head and sensor amplifier1Connect the sensor hea

2-2 Connecting and Mounting the Sensor Head2-13IG-E2Installation and Connection3Attach the lock cover to the connector to fix the cable.4Connect the

2-2 Connecting and Mounting the Sensor Head2-142Installation and ConnectionIG-EAttaching the sensor head cable connector (OP-84338)Cut the sensor hea

3-13IG-EBasic Operations3 This chapter describes basic operations and settings for the IGSeries.3-1Operation When the Power is Turned on for the Fi

3-2IG-E3Basic Operations3-1Operation When the Power is Turned on for the First TimeWhen the amplifier is turned on for the first time after the sensor

3-33Basic OperationsIG-E3-2 Operations on the Main ScreensThis section describes R.V. (Internal Measurement Value) displayed on the sub display(lower

2IG-EInstallation environmentTo use this product normally and safely, do not install this product in the following locations.Product failure may occ

3-2 Operations on the Main Screens3-43Basic OperationsIG-EThe sub display can be switched with the arrow buttons W / X.According to the type of displ

3-2 Operations on the Main Screens3-5IG-E3Basic Operations(1) R.V. display screenThe internal measurement value (R.V.) is displayed. The displayed va

3-2 Operations on the Main Screens3-63Basic OperationsIG-EThis section explains functions operable on the main screen and functions operable afterthe

3-2 Operations on the Main Screens3-7IG-E3Basic OperationsAvailable Functions from the Main ScreenMain screenPress [MODE] button for approx. 2 second

3-8IG-E3Basic Operations3-3 Optical Axis AlignmentWhen the optical axis alignment indicators [ALIGNMENT] of transmitter, receiver andamplifier do no

3-93Basic OperationsIG-E3-4Registering the Standard Waveform (Gain adjustment)Be sure to register the standard waveform before measuring. The stable m

3-10IG-E3Basic Operations3-5 Initial Reset (Initialize)If the initial reset is performed, all of the setting items except for the calibration setting

3-113Basic OperationsIG-E3-6Setting the Tolerance Setting ValueThe tolerance setting value consists of the upper limit value (HIGH side setting value)

3-6 Setting the Tolerance Setting Value3-123Basic OperationsIG-EThis is the method to directly enter the tolerance setting value (HIGH side setting

3-6 Setting the Tolerance Setting Value3-13IG-E3Basic OperationsTolerance tuningWhen the target (master workpiece) as a reference is present, the HIG

3IG-EWarm UpTo use the unit, wait more than 10 minutes after the power is turned on for the circuits tostabilize. The displayed value may gradually dr

3-6 Setting the Tolerance Setting Value3-143Basic OperationsIG-ETwo-point tuningWith this method, the median value of the good target and defective

3-6 Setting the Tolerance Setting Value3-15IG-E3Basic Operations5Measure the good target again and press the [SET] button. (LOW side 1st point confir

3-16IG-E3Basic Operations3-7Zero Shift Function (Shifting the Internal Measurement Value (R.V.))The internal measurement value (R.V.) is shifted (offs

3-7 Zero Shift Function (Shifting the Internal Measurement Value (R.V.))3-17IG-E3Basic OperationsWhen the following operation is performed on the mai

3-18IG-E3Basic Operations3-8Bank Function (Registering Multiple Tolerance Setting Values)Using the bank function, you can register up to four patterns

3-8 Bank Function (Registering Multiple Tolerance Setting Values)3-19IG-E3Basic OperationsThe following two methods can be used to switch the bank.•P

3-8 Bank Function (Registering Multiple Tolerance Setting Values)3-203Basic OperationsIG-ESwitching the bank by the external inputWhen the Bank A inp

3-213Basic OperationsIG-E3-9 Key Lock FunctionThe key lock function prevents unwanted button operations during measurement.When the key lock function

3-22IG-E3Basic Operations3-10 Selecting the Display UnitWhen a particular operation is performed during the initial reset, the display unit can be sel

4-14IG-ESetting Various Functions4 This chapter describes the various functions of the IG Series.4-1 Setting Operations ...

4IG-ETable of ContentsIntroductionSafety Information for IG series ... 1General Precautio

4-2IG-E4Setting Various Functions4-1 Setting OperationsThis section explains functions operable on the main screen and functions operable afterthe dis

4-1 Setting Operations4-3IG-E4Setting Various FunctionsFunctions Available after the Display Changes to Each Setting ScreenMain screenPress [MODE] bu

4-4IG-E4Setting Various Functions4-2Basic Settings and Advanced SettingsThe following items can be set.List of Setting ItemsType Setting items Descrip

4-2 Basic Settings and Advanced Settings4-5IG-E4Setting Various FunctionsType Setting items DescriptionReference page11. External inputSelect functio

4-2 Basic Settings and Advanced Settings4-64Setting Various FunctionsIG-EThis section describes operations and setting screen to make the basic set

4-2 Basic Settings and Advanced Settings4-7IG-E4Setting Various Functions*1 Displayed only for the main unit and when the analog output setting is ma

4-2 Basic Settings and Advanced Settings4-84Setting Various FunctionsIG-EA suitable measurement mode is set according to the shape of object and appl

4-2 Basic Settings and Advanced Settings4-9IG-E4Setting Various FunctionsEdge control/Positioning modeWith this mode, the internal measurement value

4-2 Basic Settings and Advanced Settings4-104Setting Various FunctionsIG-EOuter diameter/Width measurement modeThe internal measurement value (R.V.)

4-2 Basic Settings and Advanced Settings4-11IG-E4Setting Various FunctionsInner diameterThe internal measurement value (R.V.) is determined bymeasuri

5IG-ER.V. (Internal Measurement Value) and P.V. (Judgment Value) ... 3-3Main Display (Upper Level)...

4-2 Basic Settings and Advanced Settings4-124Setting Various FunctionsIG-EGlass edge modeUse this mode if the object is transparent such as glass.W

4-2 Basic Settings and Advanced Settings4-13IG-E4Setting Various FunctionsPin position measurement modeThe internal measurement value (R.V.) is deter

4-2 Basic Settings and Advanced Settings4-144Setting Various FunctionsIG-EPin interval judgment modeThe intervals (openings) of transmitted light as

4-2 Basic Settings and Advanced Settings4-15IG-E4Setting Various FunctionsPin diameter judgment modeThe diameters of all targets in the measuring ran

4-2 Basic Settings and Advanced Settings4-164Setting Various FunctionsIG-ESpecified edges interval measurement modeThe internal measurement value (R.

4-2 Basic Settings and Advanced Settings4-17IG-E4Setting Various FunctionsThis is displayed when any of "Edge control/Positioning mode", &q

4-2 Basic Settings and Advanced Settings4-184Setting Various FunctionsIG-E When the average number of times is 8Response time list when "Pin in

4-2 Basic Settings and Advanced Settings4-19IG-E4Setting Various FunctionsAccording to the judgment value (P.V.), set the output mode (NO/NC) of judg

4-2 Basic Settings and Advanced Settings4-204Setting Various FunctionsIG-EThe holding method is set for the judgment value (P.V.).Functions other tha

4-2 Basic Settings and Advanced Settings4-21IG-E4Setting Various FunctionsSample holdWhen the timing input is turned ON, the judgment value (P.V.) is

6IG-E9. Edge check function... 4-3110. Analog output scaling...

4-2 Basic Settings and Advanced Settings4-224Setting Various FunctionsIG-EPeak holdThe maximum value of the specified period (sampling period) is hel

4-2 Basic Settings and Advanced Settings4-23IG-E4Setting Various FunctionsBottom holdThe minimum value of the specified period (sampling period) is h

4-2 Basic Settings and Advanced Settings4-244Setting Various FunctionsIG-EPeak-to-peak holdThe difference between the maximum value and minimum valu

4-2 Basic Settings and Advanced Settings4-25IG-E4Setting Various FunctionsAuto peak holdWhen the internal measurement value (R.V.) goes beyond the sp

4-2 Basic Settings and Advanced Settings4-264Setting Various FunctionsIG-EAuto bottom holdWhen the internal measurement value (R.V.) falls below the

4-2 Basic Settings and Advanced Settings4-27IG-E4Setting Various FunctionsThe external input (timing input) operation used for "5. Hold function

4-2 Basic Settings and Advanced Settings4-284Setting Various FunctionsIG-ETiming chartDelay timer offThe delay timer is not used.ON-delay timerTime

4-2 Basic Settings and Advanced Settings4-29IG-E4Setting Various FunctionsOFF-delay timerTime required to change the GO judgment output operation fr

4-2 Basic Settings and Advanced Settings4-304Setting Various FunctionsIG-EThe hysteresis for the tolerance setting value is set.If the judgment value

4-2 Basic Settings and Advanced Settings4-31IG-E4Setting Various FunctionsYo u can check the validity of a measurement by checking the number of edg

7IG-EChapter 6 IG Configuration Software (IG-H1)6-1 Software Licensing Conditions... 6-2Software Li

4-2 Basic Settings and Advanced Settings4-324Setting Various FunctionsIG-EThe analog output scaling for the judgment value (P.V.) is set.If the setti

4-2 Basic Settings and Advanced Settings4-33IG-E4Setting Various FunctionsYo u can select functions to be assigned to four external inputs (External

4-2 Basic Settings and Advanced Settings4-344Setting Various FunctionsIG-EZero shift inputWhen the zero shift input is set to ON, the internal measu

4-2 Basic Settings and Advanced Settings4-35IG-E4Setting Various FunctionsTiming InputWhen the timing input is turned ON while using the hold functio

4-2 Basic Settings and Advanced Settings4-364Setting Various FunctionsIG-EzWhen Peak hold, Bottom hold or Peak-to-peak hold is set"6. Timing inp

4-2 Basic Settings and Advanced Settings4-37IG-E4Setting Various FunctionsBank A input/Bank B input By combining ON/OFF setting of bank A input and

4-2 Basic Settings and Advanced Settings4-384Setting Various FunctionsIG-ELaser emission stop inputThe laser emission continues to stop while the las

4-2 Basic Settings and Advanced Settings4-39IG-E4Setting Various FunctionsWhen the standard waveform is registered (Gain adjustment) with the externa

4-2 Basic Settings and Advanced Settings4-404Setting Various FunctionsIG-EThis function allows the amplifier to prevent the mutual interference caus

4-2 Basic Settings and Advanced Settings4-41IG-E4Setting Various FunctionsWhen button operations are not performed more than one minute, the power